ATK306: Extension Spring 63.5 SPECIAL ITEM

Extension Spring Length 63.5, Diameter 12.7, Wire diam 1.83, Max Len 93.14, Initial Tension 16.00N, Tension 3.78N/mm

  • Manufacturer: Various
  • Product ID: AP3520 (Flexospring version)

A 63.5mm long 12.7mm diameter extension spring used in the G2 Spitfire flight stick for the pitch spring. Please note that this item is only used in the G2 Spitfire stick. It is not a standard item and should not be used in other AuthentiKit controls. Discuss with Phil if you really want to use it.

Supplier Links

https://www.flexosprings.com/search-products?sku=ap3520

Indicative Pricing With Allowance for P&P

Springs are probably the most difficult and expensive things to source. This is a stock spring available from many different manufacturers (see below on what aspects are critical) and although they are not expensive you’ll probably get hit hard for P&P and minimum order quantities. However, if you buy this spring x2 together with the roll spring from Flexospring you’ll meet the minimum order threshold and just have £6+vat p&p. Allocating that pro-rata makes a price per spring of.

£7.15

Substitutions

Although these are commodity items you may struggle to find an exact duplicate unless you buy from flexospring. If you want to vary any of these dimensions these are the consequences.

  • Length 63.5mm – Slighty longer/shorter is OK +/- 5mm should be safe. 63.5mm is a standard though so select this (or imperial equivalent) first and then look at the other factors
  • Diameter 12.7mm – 12mm is OK but any more than 12.9mm is likely to be a problem.
  • Wire diameter 1.83mm – 1.7mm to 1.9 should work
  • Max length 93.14mm – Longer is fine, shorter is less fine as you’ll overstretch it
  • Tension 3.78Newtons per mm – Any less and the pitch action may feel weak.

Some beta testers in the US used this spring and have been happy with it:

https://www.mcmaster.com/catalog/130/1505/5108N59

ATK305: Extension Spring 50.0 SPECIAL ITEM

Extension Spring Length 50.0, Diameter 12.0, Wire diam 1.5, Max Len 80.5, Initial Tension 9.78N, Tension 2.24N/mm

Manufacturer: Various

  • Product ID: MO6010 (Flexospring version)

A 50.0mm long 12mm diameter extension spring used in the G2 Spitfire flight stick for the roll spring. Please note that this item is only used in the G2 Spitfire stick. It is not a standard item and should not be used in other AuthentiKit controls. Discuss with Phil if you really want to use it.

Supplier Links

https://www.flexosprings.com/search-products?sku=mo6010

Indicative Pricing With Allowance for P&P

Springs are probably the most difficult and expensive things to source. This is a stock spring available from many different manufacturers (see below on what aspects are critical) and although they are not expensive you’ll probably get hit hard for P&P and minimum order quantities. However, if you buy this spring together with the pitch springs from Flexospring you’ll meet the minimum order threshold and just have £6+vat p&p. Allocating that pro-rata makes a price per spring of.

£6.55

Substitutions

Although these are commodity items you may struggle to find an exact duplicate unless you buy from flexospring. If you want to vary any of these dimensions these are the consequences.

  • Length 50mm – Slighty longer/shorter is OK +/- 5mm should be safe. 50mm is a standard though so select this (or imperial equivalent) first and then look at the other factors
  • Diameter 12.0mm – I have used a spring with diameter 12.7mm which was fine though a little heavy on the roll.
  • Wire diameter 1.5mm – You could push to 1.6mm
  • Max length 80.5mm – Longer is fine, shorter is less fine as you’ll overstretch it
  • Tension 2.24Newtons per mm – Any less and the roll action may feel weak. I have used a spring that had 2.76N/mm and it was OK though a little heavy on roll.

The heavier alternative I used was the s65 from Ashfield Springs. https://www.ashfield-springs.com/shop/extension-springs-11-26mm

Some US beta testers used this spring and were happy with it. https://www.mcmaster.com/catalog/130/1505/5108N579

ATK304: Compression spring 8mm

Length 20mm, Diameter 8mm

  • Manufacturer: Various
  • Manufacturer: Various

This is an easy spring to source. It is the type used a lot with 3D printer beds. The strength and wire thickness are not so critical. It is used for the Spitfire chassis lever and is a good candidate for other lever situations.

Supplier Links

https://www.amazon.co.uk/ALLNICE-10PCS-Compression-Spring-Yellow/dp/B07JMTD1VH/ref=sr_1_16

https://www.ebay.co.uk/itm/231462128064

Indicative Pricing With Allowance for P&P

These are a very common spring though it’s not so easy to buy them individually. £7 for a pack of 10 is common. I have found them as cheap as £2 each on eBay.

£2

Substitutions

Slightly longer is OK but keep the diameter at 8mm.

ATK303: Compression spring 12.7

Length 12.7, Diameter 10.4, Wire diam 0.81, Solid Len 3.5, Tension 2.16N/MM

  • Manufacturer: Various
  • Product ID: C2-2737-2M (Flexosprings version)

A 12.7mm long compression spring used in the Clinch (fire) button design.

Supplier Links

https://www.flexosprings.com/search-products?sku=C2-2737-2M

Indicative Pricing With Allowance for P&P

Springs are probably the most difficult and expensive things to source. This is a stock spring available from many different manufacturers (see below on what aspects are critical) and although they are not expensive you’ll probably get hit hard for P&P.

Flexospring charge £8.63 for this spring + postage but they require a minimum order of £9+p&p, so you’ll have to buy other stuff off them to complete your order. As an indicative price I’ve gone for £10 effectively for this spring.

£10

Substitutions

Although these are commodity items you may struggle to find an exact duplicate unless you buy from flexospring. If you want to vary any of these dimensions these are the consequences.

  • Length 12.7mm – A bit longer or shorter is fine
  • Outer diameter 10.4mm – Do not go any wider. The cavity for the spring assumes this
  • Wire diameter 0.81mm – This affects the inner diameter which is also critical or the spring will catch
  • Inner diameter 8.78mm – You could drop this to 8.4mm at a push
  • Solid length 3.5mm – Shorter is fine, you could go as long as 4mm.
  • Tension 2.16Newtons per mm – Not so critical. This effects the feeling of pressure needed. I chose this pressure to give a nice strong but not too string operating force of around 15 Newtons. = 1.5Kg